Variegate, Inc. Stamping Presses and Related Equipment   FlexSpray Die Lubrication Systems

FlexSpray Mod Flex MOS002   1.5  to 40 Gallon Tanks 


 General Information on Spray Lubrication Systems

NOTE - Lower section of menu has Technical Information page links)

Go to ... Fluid Delivery Main Page

Go to ... Accessories

Go to ... Modular Components - High Viscosity Pump, Standard Pump Cut-Away & Solenoid (buy with or without remote tank)

Go to ... Systems - One to 12 Pump (Micro-Flex, Min-Flex, ...)

Go to ... Systems - One to Two Pump Mod Flex - NEW 2003

Technical Information:

Go to ... Maintenance, Pump Information, ...

Go to ... Pump Part Identification Drawing & List

Go to ... Pump Picture - View Details via Cut-away of Standard & Micro Pump

Go to ... Tip Selection - See the spray pattern for the various tips

Go to ... Troubleshooting


The pistons and pump bodies on all “FlexSpray” pumps are guaranteed against failure due to cylinder bore scoring or material defects or workmanship, during normal use, for as long as the pump assembly continues to be in active service under the same application and design criterion initially intended. Upon submission of a defective piston, pump body or both, “FlexSpray” or one of its distributors will provide a replacement piston and/or pump body of the same size and specification, with out cost to the end user.

Why Use Die Lubricators?

To increase production, for the reduction of fluid use, to improve die life and to improve press cleanliness and area safety.

FlexSpray® - Configurations:

  • Dual - Tandem unit for two presses running with independent signals
  • Modular - Provides individual pump control for multiple presses with independent signals
  • Mod-Flex - 1 1/4 Gallon Reservoir - Least expensive turnkey solution
  • Micro-Flex - 2 1/2 Gallon Reservoir - Compact system for portability between presses
  • Min-Flex - 5 Gallon Reservoir - Small profile that ensures system availability by directly mounting to press
  • Mid-Flex - 10 Gallon Reservoir - Mid range system for single and multi-point application
  • Mag-Flex - 20 Gallon Reservoir - Mid range system for single and multi-point application
  • Max-Flex - 40 Gallon Reservoir - High range system for single and multi-point application where greater amounts of lubricant are required

    FlexSpray® - Capacity:

  • Variable depending on customer's needs - 1.25, 1.5, 2.5, 5, 10 and 40 gallon stainless steel tanks
  • One to twelve pumps actuated off one press signal
  • Choose from two pump volumes and two fluid viscosity ranges (standard, micro and high viscosity)
  • Standard Pump Volume - 0.017 to 0.051 fluid ounces per pump cycle
  • Micro Pump Volume - 0.005 to 0.017 fluid ounces per pump cycle
  • High Viscosity Pump Volume - 0.025 to 0.051 fluid ounces per pump cycle
  • Standard Pump Viscosity range up to 500 SUS* at 100° F
  • Micro Pump Viscosity range up to 450 SUS* at 100° F
  • High Viscosity Pump Viscosity range up to 1,200* SUS at 100° F

    * Please consult with Variegate, Inc. for any viscosity ranges above 400 SUS due to possible spray pattern degradation

    NOTE - Custom engineering is available


  • Spray Assemblies (Goose neck, Six Inch Stainless Shaft, etc.)
  • Spray Cabinets - Keeps presses cleaner and allows recycling of lubricants
  • Low Lubricant Level Flow Control & Indicator Light
  • Programmble Repeat Cycle Timer - used when multiple spray applications required in one cycle to maximize lubricant
  • Programmble Counter - used on high speed presses to allow one spray over several cycles to minimize lubricant
  • High Viscosity Pumps
  • Remote Operator Station
  • Rigid Magnetic Base Spray Assemblies
  • Drum Mount Kit
  • One to twelve pumps actuated off one press signal

    NOTE - Other options are available

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